The injected material foams expanding to several times its original volume and fills the mold with a positive fit. After curing, the air filter with the foam-in-place gasket is removed from the mold for further processing in the manufacturing process.

In series production for large unit numbers, automatic refilling stations are generally used. These use agitators to ensure the optimal preparation and homogeneous consistency of the material. The refilling stations ensure that material is supplied continuously to the material pressure tanks, allowing fully automatic production processes. Capacitive sensors on the material pressure tanks monitor the filling level and control refilling. This means that the production process is not interrupted in the event of a material change.

The fail-safe DM 502 mixing and dosing machine can be operated easily and intuitively without much training. All dosing and process data are recorded automatically, allowing tracking and evaluation by the machine operator via the CONTROL 2 operating panel.

In all solutions, our main focus is on extremely reliable plant engineering, minimized maintenance times and consistent dosing quality.